How to Brace and Support Hanging Components on Equipment
A Comprehensive Guide to Ensure Safe Transport
Transporting equipment with hanging components that lack their own support can be challenging and risky. In this guide, we'll walk you through the step-by-step process of properly bracing and securing equipment for safe transport. Whether you're dealing with a bag and pouch sealer or any other equipment with similar requirements, these techniques will help ensure your equipment arrives intact and ready for use.
Materials Needed
- Measuring tape
- Saw
- Wood (2x4 or 2x6)
- Hex head screws (2 to 2.5 inches)
- Impact driver with T25 adapter bit
- Nylon banding/straps or ratchet straps (preferably 1-inch width)
- Safety equipment (gloves, safety glasses)
1. Measure and Cut
Begin by identifying the components of the equipment that require support. If your equipment includes rotating, tilting, or hanging components (such as a control panel or unsupported modules), it's important to brace them for secure transport.
Once you have identified the components that need support, proceed to measure from the bottom of each component to the top of the skid. To determine the length of the wooden supports needed, add an inch and a half to two inches to this measurement.
With the measurements in mind, carefully cut the wood pieces to the specified lengths. This step lays the foundation for proper bracing and ensures the safety of your equipment during transportation.
2. Secure Wooden Supports to Skid
With your 2x4 or 2x6 boards cut to size, it's time to securely attach them to the skid.
Start by identifying where to create a sturdy frame for each component you intend to secure.
Then position the two boards perpendicular to the skid’s cross board, where they rise up toward the targeted component.
Utilize your hex head screws and your standard impact driver equipped with a T25 adapter bit to firmly fasten your 2x4s or 2x6s to the skid’s cross board.
3. Attach the Third Board of the Frame to Support the Component
After securely fastening the two boards of your support frame onto the skid, proceed to position the third 2x4 or 2x6 board. Ensure that it fits snugly between the existing two boards and the component situated above.
With the third board properly positioned, drive in the screws to attach the third board to the first two boards.
Now you have a sturdy frame underneath your component to help provide the necessary support during transportation.
4. Apply Banding for Additional Support
To further secure your component, we recommend using nylon bands to securely strap the component to the wooden frame.
When nylon straps are unavailable, you can opt for 1-inch wide ratchet straps. To prevent any scratching or denting, avoid using metal banding.
To begin, thread the strapping underneath the wooden support beam situated directly beneath the component you are aiming to secure.
Next, pass the strapping over the component and connect it to the opposite side of the strap. As you connect the straps together and begin tightening it, the component will be drawn down onto the wooden beam below. This ensures a more secure support system, minimizing the risk of movement during transportation.
However, be careful to not overtighten as this could potentially damage the component.
Remember, using more strapping is advantageous. Applying multiple straps around your supports and components enhances equipment stability, whether it's being transported within your facility or on the road.
5. Final Checks and Tightening
Ensure that all components are securely braced and supported, and screws and straps as needed.
6. Repeat as Needed
These steps can be applied to various types of equipment with hanging components that require support for transport.
Summary
Properly bracing and securing equipment for transport is crucial to prevent damage and ensure safety. By following these steps and techniques, you can effectively support hanging components and transport your equipment with confidence. Remember, the goal is to provide adequate support, prevent jostling, and arrive at your destination with your equipment in top condition.
Contact Us for Assistance
If you have any questions or need further guidance on bracing and supporting your equipment, don't hesitate to contact us at sigmaequipment.com.