Used Schubert Automatic Robotic Pick And Place Case Erector And Packer

New Schubert Carton Caser:

• Product and Production Rates:
  • There are three (3) different pouch sizes: 
    • Pouches are laying flat bar code up gusset leading
    • Four (4) lanes of pouches at 112.5ppm per lane or total 450ppm 
    • Cartoner Rate including surge: 540ppm
    • Carton Packing: All cartons are wrap-around style cartons, using glue
      • Packing 4, 6, and 12 count cartons
    • Case packing (4 count cartons only)
• For the 4 count cartons, the pouches are placed oriented standing upright (standing on the gusseted end) at 135 cartons per minute
  • Pouch A erected carton dimensions:
    • Length: 133 mm
    • Width: 62.5 mm
    • Height: 134.5 mm
  • Pouch B and C carton case dimensions:
    • Length: 133 mm
    • Width: 62.5 mm
    • Height: 165.5 mm
• For the 6 count cartons, the pouches are placed oriented standing upright (standing on the gusseted end) single file into the displable carton at 90 cartons per minute (pouch B and C only):
  • Erected carton dimensions:
    • Length: 201.5 mm
    • Width: 81.5 mm
    • Height: 169 mm
• For the 12 count cartons, the pouches are placed oriented standing upright (standing on the gusseted end) at 45 cartons per minute (pouch B and C only)
  • Erected carton dimensions:
    • Length: 225 mm
    • Width: 110 mm
    • Height: 171 mm
• Case Packing:
  • The 4 count cartons only need to be packaged into wrap-around cases using glue for closing
  • 6 cartons per case, 23 cases per minute
    • Pouch A erected case dimensions:
      • Length: 284 mm
      • Width: 201 mm
      • Height: 145 mm
    • Pouch B and C erected case dimensions:
      • Length: 284 mm
      • Width: 201 mm
      • Height: 176 mm
• Transfer unit with magazine
  • Used to transfer carton blanks, corrugated cardboard to the TLM packaging line
  • Quick changeover tools for magazines which pivot to assist changeovers
  • Using a 3-axis robot type TLM-F3
• TLM-F44 Robot with vision system
  • Module consisting of robot arms with drives and vision system
  • Utilized for picking and placing randomly placed product
  • 4 axis robots controlled by servo motors
  • Product specific tooling
• TLM-F2 Robot
  • Used for automated positioning transfer and loading of product controlled by servo drives
  • Programmable via a “teach-in” motion sequence
  • Format specific tooling for each size/configuration
  • Use of quick changeover pneumatic clamping with a programmable code to verify correct tooling use 
• Transmodule
  • Intelligent system used for complete transport of products and packages
  • Using an integrated vacuum pump
  • Move autonomously with speeds up to 4.5 m/s
• VMS control system with operator terminal
  • Decentralized control system
  • Flash card stores all configuration data.
• Electrical supply: 460 V, 60 Hz, 3 phase
• NC programming: Standard laptop with Schubert software
• Hot melt glue system: NORDSON