Used Waldner 10 Lane Premade Pouch Filler With Spout Inserter And Capper

New Waldner Dosomat 20 inline filler with 10 heads

• Premade pouch with spout. Spout inner diameter: 8 mm assembling and welding of spout into the premade pouch done on the DOSOMAT prior to filling
  • Up 40 cycles per minute/400 pouches per minute depending on the application
  • 10 lanes
  • Pouch A dimensions:
    • Width: 84 mm
    • Height: 109 mm
    • Gusset Opening: 40 mm
    • Capacity: 90 grams
  • Pouch B dimensions:
    • Width: 84 mm
    • Height: 120 mm
    • Gusset Opening: 40 mm
    • Capacity: 99 grams
  • Pouch C dimensions:
    • Width: 84 mm
    • Height: 140 mm
    • Gusset Opening: 40 mm
    • Capacity: 113 grams
  • Fill capacity: electronically infinitely adjustable, depending on product consistency and head space in the pouch
  • Hot fill, approximately 90° C
  • Closure: Screw cap, 1 size, fitting on the spout used.
  • Pouch magazine: up to 300 pouches per lane
  • Vacuum pouch denester
  • Pouch check:
    • No pouch no fill
    • No pouch no seal
    • automatic stop after 5 consecutive missing pouches
  • Inkjet coder
  • Barcode scanner
  • Vision inspection system
  • Pouch opening: vacuum cups
  • Pouch Open Check:  Performed by inserting a checking cone with sensors into the open pouches.  If not open, no filling or sealing will take place
  • Reject conveyor: Discharges bad pouches or unopened pouches
  • Spout Infeed:  Using a bulk hopper, spouts are fed to the unscrambler.
  • Spout Unscrambling: Separated and oriented spouts are fed to a 10-lane vertical shaft to be inserted into the pouches
  • Spout Emptying Function:  Extra spouts can be emptied out of the system at a color change
  • Spout Insert:  The spouts are taken out of the vertical drop shaft by a servo-controlled gripper unit and inserted into the pouches. There, at the same time the first sealing of the pouch is executed.
  • Sealing:
    • Sealing Station 1:  10 sealing stations weld the spouts to the pouches using hot seal heads with adjustable parameters (temperature, pressure & time)
    • Sealing Station 2:  Similar to SS1 and required to achieve proper sealing
    • Seal Weld Cooling Station:  Water cooled sealing tools ensure quick solidification of the seal between spouts and pouch
    • Vacuum Leak Test:  Rapid vacuum leak (less than 0.8 second) ensures seal integrity.  Leaking pouches are rejected
    • Reject Conveyor:  Pouches that are registered as “reject” are discharged from the machine
  • Filling:
    • Piston Dosing Filler 1:  Fill valves are lowered onto the spouts and seals it off during filling process allowing for proper pouch filling and avoiding potential product contaminations on the exterior of the pouches. 
    • No pouch no fill ensures only open present pouches to be filled.  Servo-assisted lowering and lifting the fill valves away
  • Temperature Sensor:  Pouches less than 90° C will be rejected.
  • Spout Cleaning:  Steam nozzles for cleaning outside of spouts
  • Capping:
    • Screw Cap Feed & Unscramble:  Unscramble, orient and feed 10-lane distribution
    • Screw Cap Emptying Function:  Extra screw caps can be emptied out of the system at a color change
    • Screw Cap Setter:  Pick-&-Place servo assisted set the screw caps onto the filled pouches
    • Screw Cap Closing:  Stepper motors close the caps to adjustable pre-set torque
  • Camera Inspection:  100% Vision system after screw cap is applied.  Will inspect against and illuminated background cap orientation, seal width/height, shoulder width/height, missing or partial date code
  • Rejection/Sampling:  The rejection conveyor manages all “rejected” pouches.  It can also be used for sampling a complete line of pouches for QA inspection
  • Discharge:  Pouches are discharged spouts trailing with bar codes facing up
  • Control unit: suitable for wet room operation. Machine controls and motion control Allen-Bradley, 480 V 3 Ph 60 Hz, 24 Volt Dc Control Voltage, approx. 40 kW connected load. The complete electric / control system is housed in a cabinet IP-65. This is separate from the machine. The control unit is programmed so that all stations are automatically switched on with automatic start and switched off one after another on evacuation.  
    • Programming software: ControlLogix 5000
    • HMI:  PanelView Plus6 15”, Win CE
    • Servo Controllers: Kinetix 6500
    • Variable Frequency Drives:  Powerflex 40P
    • Servo Motion: ControlLogix L72
    • Safety PLC: GuardLogix L62S
  • Compressed air: FESTO Filter/Regulator, approx. 300 l/min with 6 bar, (10.6 CFM @ 90 PSIG).
  • Unit is enclosed in safety doors